From concept to commercial reality
Developing a successful healthcare product requires more than a good formulation. It demands the right expertise, scalable processes, and a development partner who understands the path from laboratory to market.
At Medgenix, our Development team supports customers throughout the entire product lifecycle, from formulation design and optimization to scale-up and technology transfer. By combining hands-on manufacturing experience with scientific expertise, we develop formulations that are not only effective but also ready for commercial production.
From formulation concept to commercial readiness
Formulation Development
Liquids, semi-solids, suspensions, analytical support, stability studies
Pilot Scale-Up
Pilot batches, scale-up studies, technology transfer, process development
Process Optimization
Mixing, homogenization, heating & cooling, vacuum processing
Our Development Services
We offer a comprehensive range of development services for healthcare products:
Formulation development
Reformulation and product optimization
Process development
Scale-up activities
Technology transfer
Pilot batch manufacturing
Analytical support in collaboration with our Quality team
Stability studies in collaboration with our Quality team
Our goal is to create robust, reproducible formulations that can be efficiently transferred to manufacturing while maintaining product quality and performance.
Development Capabilities
Our development facilities are designed to bridge the gap between laboratory-scale research and commercial manufacturing.
Laboratory and Pilot Facilities
Our pilot equipment enables realistic process development and scale-up activities:
IKA laboratory system for small-scale development batches (1 to 1.5 kg)
Olsa pilot equipment for batches up to 150 kg
Process Optimization
A key advantage of our development setup is that our laboratory equipment closely mimics the functionality of commercial production vessels.
This allows us to generate highly representative development data and significantly reduce scale-up risks.
Available process parameters include:
Vacuum processing
Heating and cooling
Advanced mixing technologies
Scraper systems
pH monitoring and control
Areas of Expertise
Our specialists have extensive experience in the development of:
Dosage Forms
Liquids
Suspensions
Semi-solids, including creams, gels and ointments
Routes of Administration
Oral products
Topical products
Product Categories
OTC products
Medical devices
Food supplements
Pharmaceutical-grade products
Cosmetics
Why Partner with Medgenix?
Development Designed for Successful Scale-Up
Our development equipment is specifically selected to replicate commercial manufacturing conditions as closely as possible. This enables smoother technology transfers and more predictable scale-up results.
Visible and Controlled Product Development
The glass vessel configuration of our IKA system allows direct observation of the formulation process, providing valuable insights during development and optimization activities.
Manufacturing Expertise Built Into Development
Our team combines extensive R&D knowledge with practical production experience. This unique combination helps ensure that formulations are developed with manufacturability in mind from the very beginning.
Flexible Project Approach
Every product is different. We tailor our development strategy to your product requirements, timelines and commercial objectives.
Proven Experience
Our development team has successfully supported a wide range of projects, including:
Commercial Scale-Up of a Pharmaceutical Cream
Successful development and scale-up of a pharmaceutical cream from laboratory scale to commercial manufacturing, resulting in the market launch of Canoderm Duo.
Optimization of a Complex Suspension
Process optimization and manufacturing support for Milk of Magnesia, improving robustness and production efficiency.
Regulatory Support Testing
Generation of development and testing data accepted by European authorities within the framework of EU Biocidal Products Regulation (BPR) submissions.
From Development to Manufacturing
One of the key advantages of working with Medgenix is the seamless transition from development to commercial production. Our Development, Manufacturing, Quality and Packaging teams work closely together to ensure efficient technology transfer, reduced project risk and accelerated time to market.
Development
Manufacturing
Quality
Packaging
Ready to start your development project?
Whether you are developing a new product, optimizing an existing formulation or preparing for commercial launch, Medgenix provides the expertise and infrastructure to support your journey.